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AC SSR Construction

 What is a SSR?

SSR Stands for Solid State Relay. It uses a low volt input from a controller to switch a high voltage on and off.

There are two types of SSRs, AC SSRs and DC SSRs. As all of my Christmas lights are AC powered - 240VAC or 24 VAC (transformers) I use the AC SSR variety. 

Here is a basic diagram showing the application.

diagram

ssr

The Naked SSR

Tools you will need.
Soldering Iron
Parts as per the parts list below
Solder
Cutters
A small Clamp is handy

Parts List
These are codes and prices in NZ prices from Active components. Also search on EBay, and it you don't mind waiting for delivery, deals can be found.
The boards themselves are from a number of third party sources, contact me for details.

CodeAmountDescriptionPrice
5520243-41Modular Jacks 8/8 SIDE ENTRY$2.87
538-39890-03021Eurostyle Terminal Blocks 5.0MM ECONOMY 2P$1.22
538-39890-03031Eurostyle Terminal Blocks 5.0MM ECONOMY 3P$2.00
571-1-390261-14IC Sockets 6P ECONOMY TIN$0.23e
BTA08-400BRG4Thyristors - Diacs, Sidacs, SCRs & Triacs 8 Amp 400 Volt$1.95e
MOC30234Triac & SCR Output Optocouplers Optocoupler TRIAC$0.75e
41/4Watt Axial Leaded Carbon Film Resistors 360ohms 5%$0.55
41/4Watt Axial Leaded Carbon Film Resistors 680ohms 5%$0.55
441-R324-GR1Fuse Holders PC MOUNT BLACK$1.87
504-GMC-515mm x 20mm Medium Time Delay Fuses 125VAC, 5A Med Time Delay$2.44
L-53SRC/C15mm Led any colour you like$0.13
Approximate total$26.65
blank board 

Right - The construction of the board itself is pretty much easy. The board comes printed and shows you where to solder the bits.

In the next part we will connect the SSR to the power board.

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